Supplement Pack Counter for Counting into Daily Dose Sachets
Six Bowls feeding six lanes per productCounter Control Screen

High Speed Supplement Pack Counter For Daily Dose Sachets

It’s simple.

The PPS High Speed Supplement Pack Counter counts as many different products as you need, in the quantity you need of each (one of each or multiples), into as many lanes of sachets at a time as you need, and it does it fast.

Not sometimes a few more or sometimes a few less. Without jamming even on shaped tablets, uneven soft gels, hard capsules and dusty pills.

Changeover is fast. There are no change parts. The counter does not jam because it does not depend on the size of the product, only vibration. Our count eyes control the pills and the spacing between them and count without being effected by dust.

Our system can feed supplements, according to recipes which are saved in the memory of the controller at a rate of 50 cycles per minute. Multiply that by the required number of lanes (2, 4 or 6 are most common), and then by the number of different products (1-8 are most common) and you will realize the advantage of PPS High Speed Supplement Pack Counters.

It is easy for us to configure the system for your product. Because our solution is proven, it is standard. Now becoming the standard of the industry.

We can supply stand-alone counting systems or fully integrated sachet lines featuring pharmaceutical grade OMAG vertical sachet machines, collation systems and cartoners (plus accessories).

 

Multiple Supplement Pack Counters are set up to dispense product into a horizontal bucket elevator. Each bucket is precisely controlled and the system keeps track of how many products are in each bucket. If one bucket is missing even a single product, the system will automatically recycle the bucket until it can pick up the missing product. This eliminates rejection of the partially filled buckets keeping rejected product to an absolute minimum.

Each feeder bowl also incorporates a precise electronic count eye, the same as used on our multi lane counters. Control systems allow speed adjustment, count adjustment and all data is saved in memory.

Adjustable Feed gates on the Bulk Hoppers (not shown in these photos but similar idea) regulate the flow of product to ensure a consistent and steady flow of product to the feeder bowls of the Supplement Pack Counter and then through the electronic count eyes giving an uncompromising accuracy while maintaining optimum output.

Multiple Trap boxs allows product buffering to balance the flow from each of the feeders. Product is staged ready for discharge each time the sachet machine is ready.

Touch screen controls are user friendly with recipe management system allowing previously run products and product mix setups to be loaded from memory.

PPS Bucket Conveyors are now manufactured in accordance with cGMP guidelines (suitable for pharmaceutical and nutritional products. Buckets are designed to collect product from multiple counters and feed them to a single or multilane packaging machine.

Tool-less change parts allow for very quick change-over when product changes are required. Quantity of contacts parts are minimized according to the model chosen, but what is most important is that there are no dedicated change parts that must be changed for specific products. The counters can handle a wide tolerance in product size because the system does not rely on mechanically sorting the product.

The Supplement Pack Counter for Daily Dose Sachets is ideally suited for:

  • Feeding multiple products and combining them in a single package.
  • Equally suitable for nutritional or pharmaceutical products.
  • Also ideal for any small parts, medical device kits, toys, etc.
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