Versablock
VersablockALVersablockBLVersablockCLVersablockDLVersablockELVersablockFL

PallayPack VersaBlock

The VersaBlock is a featured monoblock for the automatic filling, plugging and optional capping of your products into vials, small containers with screw caps and pre filled syringes, all on the same machine. Designed for manufacturing environments where a large variety of products must be handled, the VersaBlock features pick and place capping with optional pre-spin to turn the cap as it is applied to the bottle eliminating cross threads.

The PallayPack Versablock has been designed for quick changeover. Basic models are available for glass or plastic vials, rubber stoppers or plugs, screw caps or crimp caps. The standard pumping system supplied is a peristaltic pump equipped with a Watson Marlow pump head allowing rapid transition from the laboratory to production. The pump is stepper motor driven, fully controllable from the operator interface panel (H.M.I.).

In order to simplify the operation, the basic machine has been designed to allow manual plug and/or cap placement in order to reduce the investment required in low volume production. Automatic plug and cap sorters, and feeders, with automatic pick and place systems can be added to the basic machine even years after initial purchase for fully automatic operation. This provides ultimate flexibility.

Maintaining the equipment is simple an efficient. We have made the VersaBlock to be easy to set up and to adjust. This includes simple easy to understand engineers HMI screens which allow adjustment of all functions, enable/diaabling of all functions and monitoring of each input and out put of the PLC controller. Each screen is password protected to be accessible only by your qualified people.

Options such as seal-less piston pumps, pre-filled syringe stoppering (vacuum), laminar flow hood, container infeed systems, out feed for connection to labeler, or castors for full mobility are available when required.

Standard Features Include:

  • Stand Alone Design, mounted on castors.
  • Fully guarded, interlocked for operator protection.
  • HMI touch screen control, 10” full color.
  • Speeds up to 40 per minute depending on fill volume.
  • All stainless steel construction, GMP suitable for aseptic applications.
  • Peristaltic or seal-less piston filling (316 SS).
  • Pick and Place plugging and capping.
  • Fully automated plug and cap feeding with dedicate change parts for quick change over.
  • Separate servo controlled torque station.
  • Infeed turntable and outfeed collection shelf with possibility of tray loading or connection to conveyors.

Technical Specifications:

  • Max Working Diameter: ……………….. 52mm dia.
  • Max Workable Height: …………………. 100mm
  • Dosage: …………………………………… 1-120ml

Dosing Accuracy:

  • Up to 2ml: ……………………………….. +/- 1.5%
  • 2 to 4ml: …………………………………. +/- 1%
  • 4 to 200ml: ………………………………. +/- 0.6%
  • Production: ………………………………. Up to 2400 pcs/hr.
  • Micro-filtered Air supply: ………………. 6 Bar