PallayPack VersaBlock

A full featured automatic monobloc for filling, plugging, pick and place capping of any kind of small bottles and vials, at an entry-level price. Ideal for applications where volumes have exceeded what can be done manually, the VersaBlock operates at speeds up to 40 bottles per minute and can accommodate a wide range of containers. It can fill vials, small bottles with screw caps, bottles with droppers, bottles with pipettes and prefilled syringes, all on the same machine.

The PallayPack Versablock has been designed for quick changeover. Basic models are available for glass or plastic vials, rubber stoppers or plugs, screw caps or crimp caps. The monoblock comes with a Watson-Marlow peristaltic pump allowing rapid transition from the laboratory to production. The pump is stepper motor driven, fully controllable from the operator interface panel (HMI).

The basic machine has been designed to allow manual placement of plugs and/or caps in order to reduce the investment for low volume production. Automatic plug and cap sorters and feeders with automatic pick and place systems can be added to the basic machine for fully automatic operation.

Maintaining the equipment is simple an efficient. The VersaBlock is easy to set up and adjust. This includes user friendly HMI screens for adjustment of all functions.  Each screen is password protected with different access levels.

Options such as sealless piston pumps, prefilled syringe stoppering (vacuum), laminar flow hood, container infeed systems, outfeed for connection to labeler or casters for full mobility are available.

VersaBlock Features Include:

  • Stand-Alone Design
  • Fully guarded, interlocked
  • HMI touch screen control, 10” full color
  • Speeds up to 40 per minute depending on fill volume
  • All stainless steel construction, cGMP suitable for aseptic applications
  • Peristaltic or sealless piston filling
  • Pick and place plugging and capping
  • Fully automated plug and cap feeding with dedicate change parts for quick change over
  • Separate servo controlled torque station
  • Infeed turntable and outfeed collection shelf with possibility of tray loading or connection to conveyors

Technical Specifications:

  • Max Working Diameter: ……………….. 52mm dia.
  • Max Workable Height: …………………. 100mm
  • Dosage: …………………………………… 1-120ml

Dosing Accuracy:

  • Up to 2ml: ……………………………….. +/- 1.5%
  • 2 to 4ml: …………………………………. +/- 1%
  • 4 to 200ml: ………………………………. +/- 0.6%
  • Production: ………………………………. Up to 2400 pcs/hr.
  • Micro-filtered Air supply: ………………. 6 Bar
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