Complete Vial and Ampoule Packaging Lines

Overview

ROTA Complete Vial and Ampoule Packaging Lines meet the highest pharmaceutical standards for aseptic products. Designed by ROTA in Germany, these aseptic turnkey packaging lines offer seamless integration of washing, filling, stopping, crimp and screw capping, labeling, and particle inspection, all within a compact and flexible production system. With exceptional efficiency, reliability, and customizable options, ROTA Packaging Lines provide the ideal solution for pharmaceutical companies seeking sterile and particle-free packaging solutions. Each of these machines is also available stand-alone or ready for integration with existing equipment.

Benefits

Aseptic machines with unidirectional flow or isolators suitable for potent products. ROTA’s filling and closing machines cater to a wide range of applications, including ampoules, vials and bottles, eye drops, nasal sprays, diagnostics, and plastic bottles. They offer solutions for parenteral and non-parenteral fluids, ensuring high precision and reproducibility under sterile conditions. ROTA’s machines are known for their versatility, precision, and suitability for both small and large batch productions.

Features

  • Production speeds range from 50 to 400 containers per minute, ensuring seamless and high-speed packaging operations.
  • These lines are suitable for aseptic products and encompass washing, depyrogenation, filling, stoppering/plugging, crimp and screw capping, labeling, and particle inspection, all integrated into a compact and flexible production system.
  • The machines can be used as stand-alone units or seamlessly integrated with existing equipment for enhanced efficiency.
  • ROTA machines are highly efficient and reliable, featuring mechanical designs with servo drives that require no further adjustment after the changeover.
  • They are compact, provide tool-less changeover, and are simple to dismantle for cleaning.
  • The machines are available with options like laminar flow hoods, HEPA filtration, open and closed RABS guarding isolators with glove ports, and component pass-through.
  • ROTA machines cater to various sectors, including ophthalmic, biotech, diagnostic, blood serums, antibiotics, lyo products, and chemical products.

ROTA 300 per minute Vial Line Filler with Capper

Watch video of complete turnkey aseptic filling lines.

Related Products

The PPS VitaCount is an affordable and automated solution designed for tablets, soft gels, caplets, capsules, and pills. This counter combines our proven product feed technology with electronic controls and infrared count heads as used on our larger counters. The VitaCount has been optimized for applications where large products make up the vast majority of the production.

Achieve complete turnkey filling lines from one source: our lines include tube fillers, cartoners, overwrappers, and case packers. We specialize in handling thick products like hair dye, mascara, and toothpaste; and we offer specialized lines for packaging hair dye kits or mascara. TGM Automatic Tube Filling Machines are designed and engineered to produce outstanding quality and precision tube filling. Our machines are widely used across the cosmetic, pharmaceutical, chemical, and food sectors. TGM tube fillers and sealers offer quick and easy adjustment, making our equipment simple to operate and maintain.

Rotary chuck type cappers virtually eliminate missing caps and cross-threaded caps. Improve and maintain cap application torque throughout production without adjustments. PallayPack cappers are compact and require less change parts since one set can be used for a range of bottles and caps.

Changeover is fast and when finished requires no further adjustment to dial in the torque. Rotary cappers are recommended when production speed is over 60 bottles per minute and for longer production runs.