Complete Turnkey Lines

Turnkey systems are available for all of our machines. Packaging lines up to 200 bottles per minute.

Products

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The PallayCap Capper is an automatic capping machine that combines innovative design with unparalleled performance. The PallayCap I, II, and III models offer chuck capping, pick and place cap transfer, and a unique inline indexing system. Ideal for a diverse range of containers and closures, this capper operates at speeds ranging from 10 to 80 containers per minute, ensuring precision and efficiency in your packaging process.

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The MiniLine™ is a modular, complete counting line meticulously designed to grow alongside your business. Begin with a semi-automatic counting line and, as your production needs increase, upgrade to a fully automatic counting system. The MiniLine™ fills tablets, soft gels, caplets, capsules, other pill-types into bottles. This modular system is crafted for flexibility and cost efficiency, allowing you to augment and integrate various machines as your pill packaging needs increase. Your investment remains future-proof – no need to purchase an entirely new line even as production levels soar.

ableblock

Our AbleBlock™ is your versatile Monoblock filling, plugging, and capping solution. Designed for quick changeovers and minimal downtime, this inline linear Monoblock offers efficient production for short and long runs. Our automatic filling system suits a wide range of applications, including liquids, powders, and solids. Whether for pharmaceuticals, cosmetics, or general use, experience precision and reliability with AbleBlock™.

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The Multipack Counter and Sachet System is a patent-pending supplement packaging system for feeding soft gels, tablets, capsules, caplets, and other pills into form-fill sachets without change parts. It’s the perfect solution for companies that manufacture pill packs, multivitamin packs, health supplement packs, and multi-dose pill packs. Specifically designed to ease complicated packaging, this system is built to be jam-free and handle soft gels even when sizes vary.

rotary-capper

Rotary chuck type cappers virtually eliminate missing caps and cross-threaded caps. Improve and maintain cap application torque throughout production without adjustments. PallayPack cappers are compact and require less change parts since one set can be used for a range of bottles and caps.

Changeover is fast and when finished requires no further adjustment to dial in the torque. Rotary cappers are recommended when production speed is over 60 bottles per minute and for longer production runs.

 

 

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Whether it is a small tablet packaging line or a high-speed soft gel packaging line, simplify your project by purchasing the equipment and integration from one supplier. Our range of equipment and expertise in packaging makes us your ideal integration supplier.

We work with you to customize your packaging line equipment according to your needs. The end result is full synchronization with total project management, including third-party machinery purchase, integration, and responsibility. Synchronization includes full electrical and mechanical connection of all systems in addition to an integrated line control system with queue and backup control, integrated emergency stop circuits, and switchgear.

unscrambler

The PPS bottle unscrambler is not a typical belt and hook type unscrambler. Instead this ultra reliable unscrambler is extremely compact yet is capable of high speeds. The M1000 model (or M1200 for larger bottles or faster speeds) is the perfect companion to our PPS counters; the unscrambler will operate up to 125 bottles per minute on 200ml round containers and can be equipped with ionized air bottle inverting cleaner. Also available are models with a built-in cleaner.

 

Tube-filling

Achieve complete turnkey filling lines from one source: our lines include tube fillers, cartoners, overwrappers, and case packers. We specialize in handling thick products like hair dye, mascara, and toothpaste; and we offer specialized lines for packaging hair dye kits or mascara. TGM Automatic Tube Filling Machines are designed and engineered to produce outstanding quality and precision tube filling. Our machines are widely used across the cosmetic, pharmaceutical, chemical, and food sectors. TGM tube fillers and sealers offer quick and easy adjustment, making our equipment simple to operate and maintain.

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Stick Pack, Sachet, and Pouch Machines deliver performance. Quality, Versatility, Stand Alone Machines, and Complete Line Solutions. Let us configure the right solution for your application. OMAG machines always feature easy-to-use controls, quick changeover, an extensive range of options to suit the most complex products and applications, and can be integrated enabling us to provide you with turnkey solutions with a single point of responsibility from foil roll to case packing. Now with local service support options!

Vial-line

ROTA Complete Vial and Ampoule Packaging Lines meet the highest pharmaceutical standards for aseptic products. Designed by ROTA in Germany, these aseptic turnkey packaging lines offer seamless integration of washing, filling, stopping, crimp and screw capping, labeling, and particle inspection, all within a compact and flexible production system. With exceptional efficiency, reliability, and customizable options, ROTA Packaging Lines provide the ideal solution for pharmaceutical companies seeking sterile and particle-free packaging solutions. Each of these machines is also available stand-alone or ready for integration with existing equipment.