Compact Aseptic Filler

Overview

xfillR is the first, and so far, only multipurpose machine that combines the sterile filling and closing of various different objects – such as vials, syringes, ophthalmic bottles, nasal sprays, cartridges, diagnostic micro-tubes in nests, trays, and bulk – all in one. To process different object, only very few format parts are required, which can be changed quickly and without tools. Its standout feature, however, lies in its compact frame, making it an ideal solution for research, development, and production settings where space is limited and flexibility is a necessity.

Benefits

The xfillR offers unparalleled flexibility; accommodating various cylindrical containers and closures all while ensuring high production efficiency and exceptional process reliability. This all-in-one machine is an indispensable addition to any clean room or pharmaceutical facility.

Features

  • Suitable for aseptic filling and can be equipped with ORABs or RABs.
  • Perfect for pharmaceutical research, development, and production, providing flexibility to keep all options open during the reagent development phase.
  • Handles various cylindrical containers, including vials, syringes, eye droppers, nasal sprays, cartridges, and micro-tubes, whether in nests, trays, or bulk.
  • Capable of working with different closures, such as stoppers, droppers, tear-off or flip-off caps, screw caps, and spray pumps.
  • Modular design with integrated servo control system and modular software concept allows easy installation of additional modules, adaptability, and cost-saving benefits.
  • Upstream connection options for an unpacking station and/or rapid decontamination airlock, downstream connection to other processing systems like a freeze dryer, conveyor belt, tray loader, or re-nester.
  • High production efficiency with up to 1,800 objects per hour, achieved through the zero-reject system which ensures maximum batch yield.
  • Every individual object is checked during production (100%-IPC) for precision and accuracy.
  • Integrated load cell at the filling station ensures necessary filling accuracy, topping up underfilled containers immediately.
  • Automated re-stoppering, re-capping, and re-torquing of screw caps when necessary.
  • Quick and toolless change part, ergonomic access, and user-friendly operator panel for intuitive and guided machine operation.
  • Complies with applicable guidelines and standards, offering safe and reliable aseptic processing for pharmaceutical applications.
  • A German producer of solutions for the aseptic filling of various containers.

“Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum.”

Related Products

complete-line

Whether it is a small tablet packaging line or a high-speed soft gel packaging line, simplify your project by purchasing the equipment and integration from one supplier. Our range of equipment and expertise in packaging makes us your ideal integration supplier.

We work with you to customize your packaging line equipment according to your needs. The end result is full synchronization with total project management, including third-party machinery purchase, integration, and responsibility. Synchronization includes full electrical and mechanical connection of all systems in addition to an integrated line control system with queue and backup control, integrated emergency stop circuits, and switchgear.

Box90V

TGM vertical cartoning machines are designed for manual or automatic loading of various types of cartons. The Box80V is a highly versatile vertical cartoner that can handle different products with several components thanks to manual loading of the product in the carton, and the Box90V is a highly versatile continuous motion vertical cartoner with fully automatic product loading and numerous accessories. Our vertical cartoners’ range of manual to automatic operation, high throughput, and versatility in handling different product types and packaging materials make them valuable assets for companies looking to optimize their packaging processes.

omagCO

Also known as bag and sachet makers, these high-performance machines are designed to make, fill, and seal a various selection of pouches in one automatic process. The OMAG CO uses intermittent motion to package solid, powdery, granular, liquid, and pasty products in heat-sealed bags on 3 sides or on 4 sides, including in doy-packs and stand-up versions. These machines can also be built to include multiple dosing stations to increase production or customization with options to apply spouts and tear notches to the bags or sachets.

TGM-FM70

The FM70 wrapping machine can wrap multilayer bundles. The MB60 is a small and compact wrapping machine designed to overwrap a single carton. Both high-quality machines are capable of pleat wrapping your products, and both are designed to easily integrate with our cartoners.