Compact Aseptic Filler – PallayPack

Compact Aseptic Filler

Overview

xfillR is the first, and so far, only multipurpose machine that combines the sterile filling and closing of various different objects – such as vials, syringes, ophthalmic bottles, nasal sprays, cartridges, diagnostic micro-tubes in nests, trays, and bulk – all in one. To process different object, only very few format parts are required, which can be changed quickly and without tools. Its standout feature, however, lies in its compact frame, making it an ideal solution for research, development, and production settings where space is limited and flexibility is a necessity.

Benefits

The xfillR offers unparalleled flexibility; accommodating various cylindrical containers and closures all while ensuring high production efficiency and exceptional process reliability. This all-in-one machine is an indispensable addition to any clean room or pharmaceutical facility.

Features

Suitable for aseptic filling and can be equipped with ORABs or RABs.
Perfect for pharmaceutical research, development, and production, providing flexibility to keep all options open during the reagent development phase.
Handles various cylindrical containers, including vials, syringes, eye droppers, nasal sprays, cartridges, and micro-tubes, whether in nests, trays, or bulk.
Capable of working with different closures, such as stoppers, droppers, tear-off or flip-off caps, screw caps, and spray pumps.
Modular design with integrated servo control system and modular software concept allows easy installation of additional modules, adaptability, and cost-saving benefits.
Upstream connection options for an unpacking station and/or rapid decontamination airlock, downstream connection to other processing systems like a freeze dryer, conveyor belt, tray loader, or re-nester.
High production efficiency with up to 1,800 objects per hour, achieved through the zero-reject system which ensures maximum batch yield.
Every individual object is checked during production (100%-IPC) for precision and accuracy.
Integrated load cell at the filling station ensures necessary filling accuracy, topping up underfilled containers immediately.
Automated re-stoppering, re-capping, and re-torquing of screw caps when necessary.
Quick and toolless change part, ergonomic access, and user-friendly operator panel for intuitive and guided machine operation.
Complies with applicable guidelines and standards, offering safe and reliable aseptic processing for pharmaceutical applications.
A German producer of solutions for the aseptic filling of various containers.

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