Compact Aseptic Filler

Overview

xfillR is the first, and so far, only multipurpose machine that combines the sterile filling and closing of various different objects – such as vials, syringes, ophthalmic bottles, nasal sprays, cartridges, diagnostic micro-tubes in nests, trays, and bulk – all in one. To process different object, only very few format parts are required, which can be changed quickly and without tools. Its standout feature, however, lies in its compact frame, making it an ideal solution for research, development, and production settings where space is limited and flexibility is a necessity.

Benefits

The xfillR offers unparalleled flexibility; accommodating various cylindrical containers and closures all while ensuring high production efficiency and exceptional process reliability. This all-in-one machine is an indispensable addition to any clean room or pharmaceutical facility.

Features

  • Suitable for aseptic filling and can be equipped with ORABs or RABs.
  • Perfect for pharmaceutical research, development, and production, providing flexibility to keep all options open during the reagent development phase.
  • Handles various cylindrical containers, including vials, syringes, eye droppers, nasal sprays, cartridges, and micro-tubes, whether in nests, trays, or bulk.
  • Capable of working with different closures, such as stoppers, droppers, tear-off or flip-off caps, screw caps, and spray pumps.
  • Modular design with integrated servo control system and modular software concept allows easy installation of additional modules, adaptability, and cost-saving benefits.
  • Upstream connection options for an unpacking station and/or rapid decontamination airlock, downstream connection to other processing systems like a freeze dryer, conveyor belt, tray loader, or re-nester.
  • High production efficiency with up to 1,800 objects per hour, achieved through the zero-reject system which ensures maximum batch yield.
  • Every individual object is checked during production (100%-IPC) for precision and accuracy.
  • Integrated load cell at the filling station ensures necessary filling accuracy, topping up underfilled containers immediately.
  • Automated re-stoppering, re-capping, and re-torquing of screw caps when necessary.
  • Quick and toolless change part, ergonomic access, and user-friendly operator panel for intuitive and guided machine operation.
  • Complies with applicable guidelines and standards, offering safe and reliable aseptic processing for pharmaceutical applications.
  • A German producer of solutions for the aseptic filling of various containers.

“Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum.”

Related Products

Featured Image SGC

Our Gummy Counters are constructed to handle gummies with variations in shape and size while still delivering the smoothness associated with bulk auto loading and continuous flow. The GummyCount™ can be easily scaled up or down to accommodate changes in product demand. Speed options for our gummy manufacturing equipment range from 50 bottles per minute on a 50-count of medium-sized gummies to 100 bottles per minute filling 6 bottles at a time.

 

Featured Image SdC

PPS Standard Counters can be used in a variety of packaging operations where packing by count instead of weight reduces product giveaway and ensures quantities claimed on the label are always met. These counters are designed to handle delicate products and do so at impressive speeds.

While the system’s counting technologies are based on our proven infrared sensors system, the actual product feed systems can vary according to the product to be handled and range from single feeder bowls to 48 track high speed systems. The design of the sorting trays allows even flat products to be separated.

C3-350-1

The C3 is a continuous motion sachet packaging machine that packs heat-sealed sachets on four sides using auger dosing or volumetric dosing. The C3 model is designed for packaging a broad range of products including solid, powdery, granular, liquid, and pasty, and is employed in a variety of sectors This machine model is produced in versions with 1 to 15 lanes, working with rolls of up to 1200mm. Special versions can be supplied on specific request.

Vericount

No change parts counter suitable for tablets, capsules, soft gels, and pills. Available with a small hopper for the bulk product. An accurate count is automatically dosed into individual containers. All contact parts are removed without tools for cleaning. Simple set up and count adjustment.