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Syringe Filling: Can We Automate Your Application?

Syringes come in all shapes, sizes, materials, and packaging configurations, serving a wide range of industries and applications.
Have a syringe that needs filling? Wondering if we can automate the process?
Let’s break down the different syringe types and see what we can do for you.
YES – Small-Batch Sterile Syringes
Sterile, nested, or ready-to-use (RTU) syringes supplied in tubs with Tyvek coverings.
Our solution: The Litek robotic gloveless filling system, operating within an isolator.
  • Ideal for small batches and low-speed applications
  • Filling speeds of approximately 10 syringes per minute
YES – Top-Filled Glass Syringes
Glass syringes filled from the top, requiring plunger insertion, with syringes presented manually.
Our solutions:
  • Manual filling and sealing within a Litek isolator, under laminar airflow (LAF), or in a restricted access barrier system (RABS)
  • AbleBlock system with manual syringe presentation from tubs and vacuum-assisted plunger insertion
Speed: Up to approximately 20 syringes per minute, depending on the configuration.
YES – Top-Filled Plastic Syringes
Plastic syringes supplied randomly in bulk, filled from the top, and requiring vacuum stoppering or bleed-pin insertion to remove trapped air.
Our solution: The AbleBlock system, with the possibility of automatic syringe feeding.
Suitable for applications that may require terminal sterilization.
YES – Bottom-Filled Plastic Syringes
Plastic syringes supplied in bulk, filled through the outlet, and requiring capping or Luer-fitting closure.
Our solutions:
  • Custom AbleBlock configurations
  • TGM filling machines, including the E250 and S400 models
Applications may include animal health products, chemicals, cyanoacrylate adhesives (super glue), and epoxies.
YES – Double-Barrel Plastic Syringes
Double-barrel plastic syringes supplied in bulk, filled through the outlets, and requiring capping or closure.
Our solutions:
  • Custom AbleBlock configurations
  • TGM filling machines, including the E250 and S400 models
Ideal for applications involving two-component materials, including adhesives and epoxies.
NOT CURRENTLY – High-Speed Sterile Syringe Lines
Fully automatic, high-speed filling lines operating at 50 syringes per minute or more, using sterile, nested, or ready-to-use syringes supplied in Tyvek-covered tubs.
These applications are typically associated with large-scale pharmaceutical production and fall outside our current standard equipment offering.
Tell us about your syringe, product, and production requirements, and we’ll help you find the right filling solution.
Contact us to discuss your application.

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